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Professional ultrasonic metal welding equipment for automotive and new energy wire harnesses. It realizes solder-free, high-strength and high-conductivity wire splicing. Adopts auto frequency tracking, multi welding modes and real-time quality monitoring.
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Professional ultrasonic metal welding equipment for automotive and new energy wire harnesses. It realizes solder-free, high-strength and high-conductivity wire splicing. Adopts auto frequency tracking, multi welding modes and real-time quality monitoring.
Item | Specification |
Working Frequency | 40 KHz |
Power Capacity | 1 KW |
Working Voltage | 220V ±10%, 50/60Hz |
External Air Pressure | Min. 0.65 MPa |
Ultrasonic Control Box Dimensions (W×H×D) | 480 × 200 × 680 mm |
Main Frame Dimensions (W×H×D) | 130 × 170 × 360 mm |
Operation Interface | 12-inch touch screen |
Mold | Special-purpose mold |
Conductor Material Requirements | Bare copper conductors (shielded/unshielded) and pure aluminum conductors (shielded/unshielded) complying with QC/T 1037, LV 216-2, and GB/T 33594 standards |
Weldable Wire Cross-Section Range (Copper) | 0.3 mm² ~ 10 mm² |
Wire Breakage/Leakage After Welding | ≤ 1% |
Height Tolerance After Welding | ±0.05 mm |
Width Tolerance After Welding | ±0.1 mm |
Horizontal Pull Force Cpk Value | > 1.67 |
Contact Resistance Between Wire and Terminal After Welding | < 0.03 mΩ (for 10 mm² wire) |
Welding Efficiency | Approx. 5 seconds/piece (including welding and cooling time, based on 10 mm² wire) |
Welding Standard | Based on mutually confirmed sample standards (including horizontal pull force and appearance); also compliant with Volkswagen standard VW_60307_2019 version |