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Ultrasonic Terminal Welding Machine HY1-A20XBT
Harness Ultrasonic Welding >

High-power 5KW ultrasonic welder for large cross-section automotive and EV wire harness terminals. It delivers solder-free, high-strength, and low-resistance welding with ±0.05mm precision, meeting Volkswagen VW_60307 standards.

 




Item

Specification

Working Frequency

20 KHz

Power Capacity

5 KW

Working Voltage

380V ±10%, 50/60Hz

External Air Pressure

Min. 0.65 MPa

Ultrasonic Control Box Dimensions (W×H×D)

480 × 200 × 680 mm

Main Frame Dimensions (W×H×D)

240 × 185 × 760 mm

Worktable Dimensions (W×H×D)

1200 × 800 × 1000 mm

Operation Interface

12-inch touch screen

Mold

Special-purpose mold

Conductor Material Requirements

Bare copper conductors (shielded/unshielded) and pure aluminum conductors (shielded/unshielded) complying with QC/T 1037, LV 216-2, and GB/T 33594 standards

Weldable Wire Cross-Section Range (Copper)

1.5 mm² ~ 40 mm²

Wire Breakage/Leakage After Welding

≤ 1%

Height Tolerance After Welding

±0.05 mm

Width Tolerance After Welding

±0.1 mm

Horizontal Pull Force Cpk Value

> 1.67

Contact Resistance Between Wire and Terminal After Welding

< 0.03 mΩ (for 25 mm² wire)

Welding Efficiency

Approx. 10 seconds/piece (including welding and cooling time, based on 25 mm² wire)

Welding Standard

Based on mutually confirmed sample standards (including horizontal pull force and appearance); also compliant with Volkswagen standard VW_60307_2019 version




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