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Item | Specification |
Equipment Model | HY1-A20HD-13 |
Working Frequency | 20 KHz |
Power Capacity | 13 KW |
Working Voltage | 380V ±10%, 50/60Hz |
External Air Pressure | Min. 0.65 MPa |
Overall Dimensions (W×H×D) | 1580 × 2068 × 980 mm |
Operation Interface | 15-inch touch screen |
Mold | Special-purpose mold |
Weldable Conductor Standards | Bare copper conductors (shielded/unshielded) complying with QC/T 1037, LV 216-2, GB/T 33594 standards; aluminum conductors (shielded/unshielded) complying with LV216, ISO19642, ISO6722 standards |
Weldable Terminal Standards | Red copper terminals (bare, silver-plated, nickel-plated silver); brass terminals (silver-plated, nickel-plated silver); terminal thickness: 1.5mm ~ 5mm |
Weldable Wire Cross-Section Range | Copper wire: 10 mm² ~ 120 mm²Aluminum wire: 35 mm² ~ 150 mm² |
Wire Breakage/Leakage After Welding | Except for breakage caused by stripping, less than 20 broken wires (based on compression ratio not exceeding the weld width-to-height ratio in USCAR38-2); others meet the visual inspection requirements of USCAR38-2 4.4.2 |
Post-Weld Height Visualization | Measurement accuracy: 0.02 mm |
Conductor Welding Positioning Function | Wire feeding length: ±1 mm |
Angle Between Welded Conductor and Terminal Centerline | ≤ 30° |
Contact Resistance Between Cable and Terminal After Welding | Meets the acceptance criteria in USCAR38-2 4.7.5; measured per the resistance measurement requirements in USCAR38-2 4.7. Acceptance standard: ≤ 0.04 mΩ (for 50 mm² wire) |
Horizontal Pull Force Standard (Test Method: USCAR38-2 4.4, terminal design compliant with acoustic welding principles) | Copper wire:95 mm² ≥ 4200 N70 mm² ≥ 3400 N50 mm² ≥ 2800 N35 mm² ≥ 2100 NOthers meet USCAR38-2 pull force requirements |
Horizontal Pull Force CMK/CPK Value | ≥ 1.8 |
Weldable Forming Angle Between Terminal and Conductor | Meets 180° or 90° direction requirements |
Welding Efficiency | Approx. 35 seconds/piece (based on 50 mm² wire, including welding and cooling time; longer time required for larger cross-sections) |
Short Conductor Welding Capability (compliant with USCAR38-2 4.9 destructive testing for short samples) | Length ≥ 300 mm, single-strand diameter < 0.25 mm |
Weldable Terminal Appearance/Shape | According to customer-provided terminals |
High-power 13KW ultrasonic welder for large cross-section automotive/EV terminals (up to 120mm² copper/150mm² aluminum). It meets USCAR standards with precise ±0.02mm height control, low contact resistance, and ≥1.8 Cpk pull force.