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This is a semi-automatic servo crimping machine for pre-insulated bootlace terminals, featuring simple operation, high efficiency, cost-effectiveness and high quality. It integrates all processes: vibratory bowl feeding, electric wire clamping, electric stripping, servo twisting, terminal insertion and servo crimping; it also supports touch screen operation, electric adjustment of insertion depth, and parameter saving for direct recall.
1. Mainly electric-driven with coordinated pneumatic functions for diverse operations.
2. Fully enclosed design with a compact mechanical structure.
3. Flexible machine movements ensure safe operation.
4. Activated by automatic trigger or foot pedal switch for quick and convenient use.
5. Delivers high production efficiency.
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Item | Specification / Content |
Name | Pre-insulated Bootlace Terminal Servo Crimping Machine |
Model | HY48-AP16 |
Control Method | Integrated electrical control via man-machine interface, electrical control, primarily electric drive with pneumatic coordination. |
Operation Mode | Automatic trigger by wire feeding, manual operation trigger; foot pedal start switch can be installed. |
Wire Gauge | Suitable for most wires such as RV stranded wires in 10 sizes from 0.3 to 16mm² (materials and tooling must be provided for wires smaller than 0.5mm²). |
Terminal Specifications | 0.3(custom) to 16mm²; terminal insulator length ≤11mm, conductor length ≤20mm. |
Stripping & Insertion | Stripping length: 6-30mm; insertion position controlled by motor adjustment, replacing original mechanical limit adjustment. |
Stripping Method | Rotary stripping, parallel stripping, rotary twisting; direction can be forward or reverse. |
Terminal Feeding | Vibratory bowl feeder; one bowl compatible with 10 types of terminals with simple adjustment. |
Crimping Shape | Square quadrilateral crimping, servo motor-driven crimping; crimping height is infinitely adjustable; custom crimping dies available for special shapes. |
Product Changeover | Manual replacement of related fixtures, adjustment of vibratory bowl, and recall of stored parameters from the control system. |
Production Capacity | Approx. 3.2s/terminal (machine cycle, subject to wire variations); approx. 4s/terminal in manual operation (depending on wire type). |
Inspection & Alarm | Terminal presence detection and other operational monitoring functions. |
Power Supply | AC220V/50Hz (single-phase, 10A); internal power supplies DC24V, DC30V, AC30V; total power 1500W. |
Air Supply | 0.5-0.6MPa (use stable, clean, dry air supply). |
Working Environment | Temperature: 0~35°C (ambient around the machine); Humidity: 30~80% RH (non-condensing). |
Dimensions & Weight | W360mm (width) × L520mm (depth) × H425mm (height) (excluding protrusions); Weight approx. 62kg. |