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4mm² Pre-insulated Ferrule Terminal Servo Crimping Machine
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Equipment Introduction:

This is a semi-automatic servo crimping machine for pre-insulated bootlace terminals, featuring simple operation, high efficiency, cost-effectiveness and high quality. It integrates all processes: vibratory bowl feeding, electric wire clamping, electric stripping, servo twisting, terminal insertion and servo crimping; it also supports touch screen operation, electric adjustment of insertion depth, and parameter saving for direct recall.

Features:

1. Mainly electric-driven with coordinated pneumatic functions for diverse operations.

2. Fully enclosed design with a compact mechanical structure.

3. Flexible machine movements ensure safe operation.

4. Activated by automatic trigger or foot pedal switch for quick and convenient use.

5. Delivers high production efficiency.




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Specifications:

Item

Specification / Content

Name

Insulated Bootlace Terminal Crimping Machine

Model

HY48-APTC4

Control Method

Integrated control via man-machine interface, electronic master control, electric and pneumatic systems.

Operation Mode

Automatic start triggered by wire feeding and manual operation.

Wire Gauge

Suitable for BVR solid wires (RV wires require twisting): 0.5, 0.75, 1.0, 1.5, 2.5, 4.0 mm².

Wire Stripping

Stripping length: 3 to 16mm; Single branch wire short stripping: 50mm; Sheathed wire outer stripping length: 50mm.

Terminal Specifications

Insulator length within 7.5mm; conductor length within 12mm.

Terminal Feeding

Vibratory bowl feeder; one bowl compatible with 6 types of terminals with simple adjustment.

Crimping Method

Quadrilateral crimping (square-like); crimping force is selectable; custom crimping dies available for special shapes.

Product Changeover

Manual replacement of related fixtures, adjustment of vibratory bowl, and electric memory of stripping length, stripping depth, and twisting parameters.

Production Capacity

Approx. 2.2s/terminal (without twisting); approx. 2.5s/terminal (with twisting), depending on wire type (machine cycle). Approx. 3s/terminal in manual operation, depending on wire type.

Inspection Items

Terminal presence detection, right safety door open detection, and other operational monitoring.

Power Supply

AC220V/50Hz (single-phase, 10A); internal power supply DC24V, DC12V; total power 300W.

Air Supply

0.6-0.8MPa (use stable, clean, dry air supply; maintain pressure ≥0.6MPa).

Working Temperature

0~35°C (ambient temperature around the machine).

Working Humidity

30~80% RH (non-condensing).

Overall Dimensions

W350mm × L450mm × H400mm (excluding protrusions).

Weight

Approx. 43kg.




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