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18420496864
This all-in-one wire harness processing machine is engineered for high-efficiency, one-stop production. It integrates wire cutting, single/double-end stripping, single/double-end crimping, single-end heat-shrink tube baking, and single-end sheath insertion.
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Parameter | Specification |
Wire Gauge Range | 0.3–4 mm² |
Cutting Length | 80 mm–9999 mm (settable in 0.1 mm increments; shorter lengths customizable) |
Stripping Length | 1 mm–15 mm (stripping length customizable) |
Crimping Force | 2T–3T (customizable) |
Crimping Stroke | 30 mm (40 mm stroke customizable) |
Tubing Insertion Length | 12 mm–35 mm |
Tubing Insertion Diameter | φ2.5 mm–φ7.0 mm |
Applicable Dies | Universal OTP dies |
Detection Systems | Air pressure detection / Wire presence detection / Heat-shrink tube presence detection / Crimp terminal presence detection / Sheath presence detection(Pressure management optional) (Vision system optional) |
Control Mode | Motion control card |
Functions | Wire cutting, single/double-end stripping, single/double-end crimping, single-end heat-shrink tube baking, single-end sheath insertion |
Production Efficiency | 1500–2100 cycles/hour (customized models subject to actual output) |
Compressed Air Requirement | ≥0.55 MPa |
Power Supply | Single-phase AC220V, 50/60Hz, 32A |
Overall Dimensions | L2000 × W800 × H1800 (mm) |
Major Component Brands | Taiwan TBI ball screws, Taiwan AirTAC cylinders, AirTAC linear guides, Japan NSK bearings, well-known brand servo motors |
Combines wire cutting (80–9999 mm), single/double-end stripping (1–15 mm), single/double-end crimping (2–3T), heat-shrink tube baking, and sheath insertion.
Flexible compatibility: Supports wire gauges 0.3–4 mm², universal OTP dies, and customizable crimping stroke (30/40 mm).
Motion control card-driven system with 0.1 mm cutting resolution, ensuring consistent results.
Multi-point quality checks: Air pressure, wire presence, heat-shrink tube presence, crimp terminal presence, and sheath presence detection (pressure management/vision optional).